叶片同步圈车
Blade turning device
Blade turning device
This equipment is mainly used for blade posture adjustment and field transport, the production process of large-scale wind turbines, which can be used for the production of large blades with a diameter of 80-160m. The equipment has strong structure rigidity, firm clamping, large turnover angle, accurate positioning, high automation, simple operation, thoughtful and safe blade protection, which can fundamentally solve the technical problems of turnover and transport in the blade production process and play a role in guaranteeing the blade production quality.
■结构刚性强/The structure is rigid
前车采用最成熟的柔性链板支撑驱动机构,后车采用开口式设计,承载能力大,安全性能高,叶片吊装便利;
The root station adopts the most mature flexible chain plate support drive mechanism, while the tip station adopts an open design, with high load-bearing capacity, high safety performance, and convenient blade lifting;
独特的防滑技术,摩擦驱动力大,叶片翻转稳定可靠;
Unique anti-skid technology, high friction driving force, stable and reliable blade turning;
关键受力部件通过第三方有限元分析认证,确保设备安全可靠;
Key force components through third-party finite element analysis certifcation to ensure the safety and reliability of equipment;
■夹紧可靠/Reliable clamping
随形夹具多自由度完美适应叶片在翻转过程中的姿态变化,不会夹伤或扭伤叶片;
The shape following fixture has multiple degrees of fredom to perfectly adapt to the posture changes of the blades during the turning process, without pinching or twisting the blades;
夹紧压力实时监控,自动加压,确保在叶片安全应力允许范围以内;
Clamping pressure real-time monitoring, automatic pressure, to ensure that the safety of the blade within the allowable range of stress;
夹具具有快拆快换功能,能兼容多种叶片同时使用,大幅降低设备的投资;
The fixture has the function of quick disassembly and quick change, which can be used with many kinds of blades at the same time, greatly reducing the investment of equipment;
■定位准确/Accurate positioning
伺服驱动旋转,实时与前车跟踪,自动适应;
Servo-driven rotation, real-time tracking with the root station, automatic adaptation;
同步偏差、扭矩实时监控,多重保护,避免扭伤叶片;
Synchronous deviation, torque real-time monitoring, multiple protection, to avoid sprain blade;
测速编码器与叶根紧密贴合,实时检测叶根旋转速度;
The speed encoder and the blade root close-fitting, real-time detection of the blade root rotation speed;
■安全稳定/Safety and stability
高精度无线同步翻转,同步偏差、扭矩实时监控,多重保护,叶片翻转无夹伤、扭伤风险;
High-precision wireless synchronous turnover, synchronous deviation, torgue real-time monitoring, multiple protection, blade turnover without clip,sprain risk;
高承载长寿命万向脚轮,叶片运输平稳安全;(选配)
High load-bearing and long-life universal casters ensure smooth and safe blade transportation;(Optional)
前后缘均可以配置保护带,可以确保叶片在翻转或运输时无滑落风险;
Both the leading and trailing edges can be equipped with protective belts to ensure that there is no risk of sliding during turning or transportation of the blades;
■操作真观方便/Intuitive and convenient operation
无线遥控操作,声光提醒,观察方便;
Wireless remote control operation, sound and light reminder, convenient observation;
夹具锁紧机构操作方便,无需工具,省力快捷;
The fixture locking mechanism is easy to operate, without the need for tools, labor-saving and fast;
后车有平台,配有爬梯,操作安全、方便、快捷;
The tip station has a platform and is equipped with a ladder, which is safe, convenient, and fast to operate;
项目名称 Proiect name |
技术指标 Technical specification |
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适应叶片长度 Applicable blade length |
60-120m | 110-130m | 110-160m |
适用叶片节圆 Applicable blade pitch |
2800-3200mm | 3600-4600mm | 4600-6000mm |
叶片重量 Blade weight |
≤40T | ≤50T | ≤70T |
前车承载 Root station loading |
~23T | ~25T | ~40T |
后车承载 Tip station loading |
~22T | ~25T | ~32T |
前车功率 Root station power |
6Kw | ||
后车功率 Tip station power |
5Kw+5Kw | ||
翻转角度范围 Turning angle range |
0°~90°/0°~180°/-20°~200° 根据客户需要定制 Customize as per request |
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翻转速度 Turning speed |
Max 30°/min | ||
同步精度 Synchronous accuracy |
≤±1° | ||
尖部夹紧力 Tip clamping force |
自动控制,力矩或压力反馈 Auto-control,torque or pressure feedback |
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夹紧模式 Clamping mode |
自适应柔性夹紧,上下总行程300mm,前缘设计有保护带 Auto-adjutsable & flexible clamping with a total stroke of 300mm, front edge designed with protective belt |
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同步模式 Synchronous mode |
无线同步 Wireless |
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移动模式 Moving mode |
行车或叉车 Crane or forklift |
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