全自动叶片错层打磨设备
Blade split-layer grinding equipment
Blade split-layer grinding equipment
The automatic blade split-layer grinding equipment breaks through the traditional grinding ideas, the grinding head moves flexibly, it has 6 degrees of freedom in the space, and its grinding trajectory can be polished with the change of the blade shape, the whole machine can move flexibly and can walk automatically without multiple hoisting.
全自动叶片错层打磨设备突破传统打磨思路,打磨头动作灵活,在空间具有6个自由度,其打磨轨迹可随叶片形状变化进行打磨,整机动作灵活,可以自动行走不用多次吊装。
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The automatic blade split-layer grinding equipment breaks through the traditional grinding ideas, the grinding head moves flexibly, it has 6 degrees of freedom in the space, and its grinding trajectory can be polished with the change of the blade shape, the whole machine can move flexibly and can walk automatically without multiple hoisting.
1、准备时间短,设备自身通电即可行走,断电可自动续航行走,续航时间2h,叶片外表面打磨不用吊装,将设备驾驶至打磨位置可打磨,基本无需准备时间。叶片内表面打磨只需吊装一次,设备可在内表面行走打磨,内表面首次打磨准备时间≤10min,再次打磨无需准备时间;
Short preparation time, the equipment can move when powered on, and can automatically continue to move when powered off, with a endurance time of 2 hours. The outer surface of the blades can be polished without lifting, and the equipment can be driven to the polishing position for polishing without much preparation time. The polishing of the inner surface of the blade only requires lifting once, and the equipment can walk and polish the inner surface. The preparation time for the first polishing of the inner surface is less than 10 minutes, and no preparation time is required for the second polishing;
2、扫描时间短精度高,机械手末端安装高精度线激光扫描,扫描速度≥0.5m2/min,通过软件以及算法可以避免表面异物干扰,去除异常值,提取待打磨表面轮廓,扫描轮廓度≤0.2mm;
Short scanning time with high accuracy, the end of the manipulator is equipped with high-precision line laser scanning, the scanning speed is ≥0.5m2/min, Through software and algorithms, surface foreign object interference can be avoided, outliers can be removed, and the contour of the surface to be polished can be extracted. The scanning contour degree is ≤0.2mm;
3、铣磨速度高精度高,高精度六轴机器人末端安装立式铣刀对表面进行铣削,末端移动速度可调,铣削速度最大速度≥0.05m2/min,机器人末端可负载165kg,末端定位精度0.05mm,设备累积打磨精度≤0.1mm,铣削轮廓度≤0.2mm;单次铣削厚度0.2mm,且铣削厚度可调;
High milling speed, high precision, the end of the high-precision six-axis robot is equipped with a vertical milling cutter to mill the surface, the end movement speed is adjustable, the maximum speed of milling speed is ≥0.05m2/min, the end of the robot can load 165kg, the end positioning accuracy is 0.05mm, the cumulative grinding accuracy of the equipment is ≤0.1mm, and the milling profile is ≤0.2mm; The single milling thickness is 0.2mm, and the milling thickness is adjustable;
4、工作环境好,设备配备高吸附工业吸尘系统,打磨工作头表面安装毛刷可与打磨表面充分接触,吸附打磨碎屑,在工作头表面安装粉尘浓度检测仪,控制设备粉尘浓度≤1mg/m³;
The working environment is good, the equipment is equipped with a high adsorption industrial dust collection system, the brush installed on the surface of the grinding head head to fully contact the polishing surface, adsorb the grinding debris, and the dust concentration detector is installed on the surface of the working head to control the dust concentration of the equipment ≤1mg/m³;
5、加工效率高,设备可控制六轴机器人末端铣削进刀,六轴机器人臂展2.6m,可覆盖打磨范围大,打磨层数≥20层,打磨高度可覆盖0.5-3.5m的高度,单次打磨面积≥1mx1m;
High processing efficiency, the equipment can control the end milling of the six-axis robot, The arm span of the six axis robot is 2.6m, which can cover a large grinding range, the number of grinding layers is≥20 layers, the grinding height can cover the height of 0.5-3.5m, and the single grinding area is ≥1m x 1m;
6、安全性高,设备两侧安装安全光栅,打磨过程中靠近安全光栅范围设备自动停机;
High safety, safety gratings are installed on both sides of the equipment, and if someone or something approaches the safety grating ,the equipment will automatically stop;
7、自动化程度高,设备只需一人操作,自动扫描、定位、打磨,除行走外,其余操作均不需人工操作。
High degree of automation, the equipment only needs to be operated by one person, automatic scanning, positioning, grinding, except for walking, all other operations do not require manual operation.
项目名称 Item name |
技术指标 Technical specification |
打磨速度 Grinding speed |
≥3m2/h |
单次打磨面积 Single grinding area |
≥1mx1m |
打磨层数 Number of grinding layers |
>20 |
打磨高度 Grinding height |
0.5m-3.5m |
打磨精度 Grinding precision |
±0.1mm |
打磨转速 Grinding rotating speed |
750r/min |
打磨叶根直径 Grinding blade root diameter |
3200-5000mm |
总功率 Total power |
6kw |
长 Length |
2000mm |
宽 Width |
1300mm |
机器人臂展 Robot arm length |
2600mm |
总重 Weight |
2.2T |
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